Training

World-Class Bending & Laser Equipment Training: Empowering Global Sheet Metal Precision

Maximize machine uptime and operator performance with CAMT’s end-to-end international training services. On-site or online, our ISO/CE-certified engineers guide your team from basic setup to advanced multi-axis programming.

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Training Objectives

1. Master Safe & Proficient Machine Operation

  • Train operators to master the full operational lifecycle of CAMT multi-axis CNC press brakes and fiber laser cutting systems.
  • Institute standardized Start-Up/Shutdown Procedures (SOPs) and safety protocols inline with international standards (ISO 13849, CE) to minimize operational hazards, high-pressure hydraulic risks, and laser radiation exposure.

2. Optimize Process Parameters & Material Yield

  • Empower operators with deep domain knowledge in sheet metal behavior, including precise bending angle calculations, K-factor adjustments, and springback compensation.
  • Fine-tune fiber laser cutting parameters (focus position, assist gas pressure, pulse frequency) for various metals (stainless steel, aluminum, carbon steel, galvanized sheets) to achieve dross-free edges and reduce material scrap rate.

3. Build In-House Maintenance & Rapid Diagnostic Capability

  • Upskill maintenance technicians to execute daily, weekly, and preventive maintenance plans tailored to local environmental conditions (e.g., high humidity, ambient temperature variations).
  • Enable fast error-code interpretation, optical path calibration, tool/nozzle lifecycle tracking, and hydraulic system troubleshooting to achieve up to 99%+ equipment uptime without waiting for external dispatch.

4. Advance Offline Programming & Automation Integration

  • Master 2D/3D CAD/CAM software, G-code editing, and offline programming for multi-axis (Z1/Z2, R1/R2, X-axis) bending sequences and complex sheet metal geometries.
  • Train staff to manage automated bending cells, robotic loading/unloading interfaces, and V-grooving integration for high-mix, low-volume (HMLV) and high-volume production.

Target Audience

Factory Operators

Scope: Daily production line execution, machine setup, tooling changeover, and raw material handling.

Gain confidence in operating multi-axis CNC interfaces, rapid tooling/clamping installation (e.g., WILA systems), gas selection, and executing precise 3D bending and laser cutting with zero guesswork.

Equipment Maintenance & Electrical Technicians

Scope: Preventive maintenance, routine inspections, component replacements, and mechanical/hydraulic/electrical troubleshooting.

Master optical path cleaning/alignment, servo-drive calibration, hydraulic valve inspection, laser protective window replacement, and systematic fault isolation to guarantee machine longevity.

Production Managers & Process Engineers

Scope: Production scheduling, capacity planning, process flow optimization, quality control, and unit cost reduction.

Learn how to streamline job setup workflows, implement offline programming to reduce machine idle time, optimize sheet nesting, and evaluate maintenance log analytics to boost total factory OEE (Overall Equipment Effectiveness).

EHS, Safety & Compliance Officers

Scope: Workplace safety enforcement, international standard compliance, risk assessment, and employee safety training.

Ensure site operations comply fully with ISO 13849, CE safety directives, Class 4 laser safety enclosures, PPE protocols, and localized SOP requirements to mitigate liability and workplace accidents.

Comprehensive Training Module

1. Equipment Operation Training

1.1 (Machine Fundamentals & CNC Interfaces)

Deep dive into the mechanical structure, hydraulic architecture, and optical path engineering of CAMT machinery. Complete hands-on navigation of CNC controllers (e.g., DELEM, ESA, CYBELEC) and proprietary laser cutting software, supporting multi-language interface switching for regional operators.

1.2 Sheet Metal Processing & Parameter Setup

Training on core metallurgical properties, sheet elasticity, bending allowance, and springback compensation. Master precision angle calculation formulas, K-factor adjustments, and optimal laser parameter matching (cutting speed, power curves, focus position, and assist gas type/pressure).

1.3 Tooling Selection, Setup & Calibration

Standardized selection, installation, and crowning alignment for press brake tooling (e.g., WILA clamping, segmented dies). Precision nozzle centering, optical focus calibration, and auto-focus height sensing for fiber laser heads.

1.4 Hands-On Execution & Offline Programming

Practical exercises using locally sourced sheet metals (e.g., stainless steel, aluminum alloys, galvanized sheets). Import and editing of CAD/CAM drawings, G-code optimization, 3D multi-axis bending sequence simulation (X, Y1, Y2, R, Z1, Z2), and high-precision laser nesting for maximum material utilization.

CAMT Bending Machine and Laser Sheet Metal Equipment International Training Services

2. Equipment Maintenance & Troubleshooting

2.1 Routine & Preventive Maintenance SOPs)

Daily inspection routines for mechanical guide rails, ball screws, and hydraulic ram sliders. Cleaning and lubrication protocols for fiber laser optical paths, protective windows, collimating lenses, and cutting heads. Establishing preventative maintenance schedules adapted to harsh ambient factory conditions (e.g., high humidity, excessive dust, extreme temperatures).

2.2 Consumables & Lifecycle Tracking

Management protocols for laser cutting nozzles, ceramic rings, protective lenses, hydraulic oil filters, and bending tool wear inspection. Implementation of digital maintenance logs to track component degradation, optimize replacement cycles, and streamline spare parts replenishment.

2.3 Fault Isolation & Error Code Resolution

Systematic decoding of error codes, hydraulic pressure drops, servo-driver alarms, and optical degradation warnings. On-site troubleshooting techniques for bending angle inaccuracies, edge burrs/dross during laser cutting, and signal communication errors between PLC and drive units.

3. Safety Standards, Compliance & Emergency Protocols

3.1 International Safety Standards & Protection

Comprehensive training on ISO 13849 (Safety of Machinery), CE directives, and OSHA compliance. Rigorous protocols for Class 4 laser radiation protection, beam enclosure safety, optical light curtains, interlock switches, and mandatory Personal Protective Equipment (PPE) standards (e.g., OD6+ laser safety goggles, cut-resistant gloves, steel-toe footwear).

3.2 Operational Risk Hazard Mitigation

Identification and mitigation of structural risks, including high-pressure hydraulic hose fatigue, pinch-point hazards during heavy plate bending, explosive cutting gas storage (Oxygen/Nitrogen management), and optical laser reflection hazards during high-reflective metal processing (e.g., copper, brass).

3.3 Emergency Preparedness & SOP Implementation

Step-by-step emergency shutdown procedures for electrical faults, hydraulic leaks, machine collisions, and localized fires. Establishment of localized, multi-language Safety Operating Procedures (SOPs) and cross-cultural safety training tailored to regional factory cultures and labor safety regulations.

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